Public Accounts Committee — Department of Natural Resources — 18 February 2014
2014-02-18
Newfoundland and Labrador — Committees
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February 18, 2014
PUBLIC ACCOUNTS
COMMITTEE
The Committee met at 2:30 p.m. in the House of Assembly Chamber.
CHAIR (Bennett): Good afternoon, everybody.
We are live right now not from Sochi, but we are live. Anyway,
this is a hearing of the Public Accounts Committee of the Province of
Newfoundland and Labrador. My name is Jim Bennett, MHA for the St. Barbe
district, and I am the Chair. This is a continuation of a hearing that we were
doing previously, some months ago.
For people who are not familiar as yet with Public Accounts
hearings, the Public Accounts Committee has witnesses come before it to provide
explanations and background information on matters that have been dealt with by
the Auditor General in the Auditor General's report. We have members of the
Auditor General's staff here, we have members who have appeared voluntarily as
witnesses today to provide us with certain information, and we have the
Committee members.
I am going to ask the Committee members if they would each
introduce themselves starting with we have a new Vice-Chair.
MS PERRY: Tracey Perry, Member for Fortune Bay Cape La
Hune.
MR. K. PARSONS: Kevin Parsons, Member for Cape St. Francis.
MR. S. COLLINS: Sandy Collins, Member for Terra Nova.
MR. CROSS: Eli Cross, Member for Bonavista North.
MR. MURPHY: George Murphy, MHA for St. John's East.
MR. OSBORNE: Tom Osborne, MHA for St. John's South.
CHAIR: From the Auditor General's Office
MR. WALTERS: Scott Walters.
MS RUSSELL: Sandra Russell, Deputy Auditor General.
CHAIR: The individuals from the Department of Natural
Resources
MR. YOUNG: Eric Young; I am the Director of Forest
Engineering and Industry Services.
MR. FORWARD: Hi. My name is Gary Forward. I am the
Supervisor of Industry Services with the Department of Natural Resources.
MR. EVANS: Jim Evans; I am the CEO of Forestry and Agrifoods
Agency.
MR. BOWERS: Good afternoon.
I am Wade Bowers, Assistant Deputy Minister for the Forestry
Services Branch.
CHAIR: We expect to be joined momentarily by Mr. Paddon, the
Auditor General, who has just stepped out.
The witnesses who appear before us were previously sworn, so it
is not necessary to do so again. Actually, I neglected to mention Ms Murphy, who
is our Clerk, is sitting at my right.
We are looking forward to probably a relatively short day. We
intended to start in the morning, but weather delayed most people's travels
including my own so we are fortunate to be able to have the second half of the
day available to finalize this matter.
We are now joined by our Auditor General, Mr. Terry Paddon.
Unless anybody has any questions, I would start with questions
and we tend to go into ten-minute increments and alternate between government
members and an Opposition member.
Mr. Osborne.
MR. OSBORNE: Thank you, Mr. Chair.
I will start my questions and some of these may be repetitive,
based on questions that were asked during the previous hearing. I am just
wondering what feasibility studies were done when determining that a wood pellet
plant would be viable in Newfoundland and Labrador.
MR. EVANS: The department did commission, and I believe it
is in the supplementary information. I will refer to my colleagues on that
question, if you do not mind.
MR. YOUNG: I guess I can have a stab at that question.
The diagnostics and the feasibility studies were part of all the
application process for FIDF. Anyone who wanted to apply under the FIDF had to
have a technical diagnostics done of their operations. The question, I believe,
is revolving around the pellet plant, which would be for Company A on the
Northern Peninsula. In that case, there was a diagnostics that was performed on
their operations, which would have factored in all of the ongoing situations
around what was happening on the Northern Peninsula.
At the time in question, I cannot remember exactly the date, but
when the initial proposal was put together, the idea of a pellet plant was
tabled by the proponent, by Company A, as a means of finding an outlet for
small-diameter wood that could not be sawed. At the time, Corner Brook Pulp and
Paper were unable to purchase wood from the Northern Peninsula, pretty well
shutting down all of the sawmill industry. For that reason, the consortium on
the Northern Peninsula of operators got together and discussed it.
One individual stepped forward, Company A, with the idea of
perhaps looking at a pellet plant on the Northern Peninsula. That started the
process of their application into the FIDF. We secured the services of
FPInnovations to visit his operation and to do a diagnostics of his operations
around the sawmill. Obviously, they could not diagnose on the pellet plant; it
was not in existence then. That did enter into the discussions.
In the report that was presented to us from FPInnovations, the
large bulk of it revolved around the idea of sawmill improvements and the
addition of new kilns because the facility did not have the ability to dry wood
at the time; and the idea of the pellet plant was there. As a committee, we
reviewed that proposal and the diagnostics. As part of our due diligence, we
contacted the Canadian Wood Pellet Association.
Four or five years ago when all of this started, we were fairly
new into it and it was our first opportunity to try to learn more about the wood
pellet industry. There is a lot to learn. It is not as simple as what most
people would think it to be around markets, around making pellets itself, too.
We tried to bring in some experts from outside to guide us in our decision
making.
At the time, I think the Chair of the Canadian Wood Pellet
Association, Jim Swaan Gary, I believe?
MR. FORWARD: John Swaan.
MR. EVANS: John Swaan. We had a small workshop in Deer Lake
at the time. We discussed this proposal and he presented some information around
the whole wood pellet industry. I guess it was from that point forward that the
project started to proceed and we started graphing up a submission for Cabinet's
consideration.
MR. OSBORNE: Okay.
Some of the questions that I am going to ask are probably most
of us around, or at this hearing today understand the answers, but this is a
public meeting and for the benefit of others. I believe it was $11 million
provincial money put into this wood pellet plant. There was ACOA money put in as
well. Are you able to identify the total amount of public investment into this
project?
MR. EVANS: Yes, and that was some of the supplementary
information that we did go back and retrieve. There was some additional
information, as suggested, that we did receive. The total amount, excluding HST,
was $9 million from the Forest Industry Diversification Fund. In addition, there
was another $1 million for the Green Fund. I do not have the exact ACOA
contribution, but there was a total of $9.268 million, excluding HST.
MR. OSBORNE: Okay. So with the HST it would be just over $11
million?
MR. EVANS: Excuse me?
MR. OSBORNE: With the HST it would be just over $11 million
in total?
MR. EVANS: Yes. I have not done the math on that but another
13 per cent on top of that, yes.
MR. OSBORNE: Okay.
MR. YOUNG: Just to clarify Jim's statement on that.
The question was, how much of government money was put into the
project? A lot of people get mixed up. There is more than one project. There are
actually four projects that were combined. So you have to keep that in mind.
The total amount that was invested by the Government of
Newfoundland and Labrador was $10 million. Seven million was earmarked for three
things. It was for the pellet plant, the construction of a pellet plant, sawmill
modernization, as well the construction of two new kilns, as well as a scaling
office and that sort of thing.
Two million dollars was allocated towards a regional wood yard,
which benefitted all of the contractors on the Northern Peninsula. That came up
to $9 million. Another million was earmarked by the Green Fund, which was
administered by a different group than us. That was earmarked directly for the
pellet plant itself. The total amount of contributions that went into the
Northern Peninsula back then was $10 million in total, but it was for four
projects.
Am I right, Gary?
MR. FORWARD: Yes.
MR. YOUNG: The question about the HST being added on to it,
that really had no bearing on the question. It was a $10 million investment
before HST would have been entered into it. That was the amount that was
invested.
MR. OSBORNE: Okay.
Just a question on the HST it was identified by the Auditor
General that the department reimbursed Company A with approximately $1 million
related to claims, including HST. Should that not have been a federal
reimbursement, as opposed to a provincial reimbursement?
MR. EVANS: Yes, that would be a federal reimbursement, the
HST; but when the original question arose we made the HST an eligible expense,
so that was an error on our part, or an omission, so we went back and we
continued to calculate and receive their invoices. The total invoices for the
project, excluding HST, were $10.33 million. The proponent could then apply for
an HST exemption on top of that.
MR. OSBORNE: Okay.
In doing the analysis on the feasibility of the wood pellet
plant, the pre-feasibility study had identified the fact that Canadian
consumption of wood pellet products was low and that the European market for
wood pellet products was growing at a much faster rate than the North American
market for wood pellet plants.
What type of analysis did you do on the future projected market,
both residential and commercial; and if you could break it out into residential
and commercial for me on the market ability within this Province and within
North America, as well, on wood pellet products?
MR. BOWERS: In the initial application there were
projections: a ten-year projection on transportation, marketing issues, storage
issues for pellets, as examples. The initial application looked at really three
areas of potential markets, local markets, in Newfoundland and Labrador, but
also to some extent in Atlantic and internationally as well.
So, at that time in the first instance of review, the Committee
considered that information, but later followed up with more questions to the
proponent to get a better insight into the market conditions. Throughout that
evaluation it became clear that there was more potential, really, in the
international market than there was, say, locally, because uptake receptor
capacity was pretty low locally and the markets at the time were generally
favourable given a number of factors.
Some of those factors included the exchange rate with the weaker
Canadian dollar against the Euro at the time, the price of pellets was high at
the time, and transportation costs were relatively low. You could, for instance,
ship lower volumes and make that feasible. So, all of those considerations were
taken initially as holistic conditions of the marketplace.
There was no detailed breakdown based on local Atlantic Canadian
conditions as such, except for the fact that our own in-house research, our
discussions with the Wood Pellet Association of Canada, and with the proponents
submission indicated that the best possible scenario and the highest potential
would come from the international marketplace. The decision was made at that
time to focus on international export.
CHAIR: We should move on to Ms Perry now.
MS PERRY: I do not have many new questions for you; I
thought you guys did a great job at the last hearing. I did want to ask as a
follow-up to one of the questions that Mr. Osborne just asked in terms of the
$2 million spent on the regional woodyard, how is that project working out? Is
the woodyard still in operation? Is it something that is being used by the
loggers in the area?
MR. FORWARD: The reason that the woodyard was created in the
first place was that at the time in 2008 Corner Brook Pulp and Paper decided
that they were not going to receive any more pulpwood from the Northern
Peninsula; hence, Company A's sawmill could no longer operate.
The woodyard was created to keep wood moving on the Northern
Peninsula to support all the harvesters that were there. The idea was to
accumulate the wood in the woodyard and then when a pellet plant became
operable, it would draw down on the wood that was in the woodyard. The woodyard
was very successful. It kept industry operating during the construction of the
plant.
As well, we had devised a
schedule of harvest with the
harvesters in the region, so all the wood that was harvested by these harvesters
went into the woodyard and the industry continued for that year. It was very
successful and it really kept industry going during that period.
MS PERRY: Okay. Thank you.
That is it for me, Mr. Chair.
CHAIR: Mr. Murphy.
MR. MURPHY: Thank you very much, Mr. Chair.
I want to come back to the whole aspect of the business plan. I
guess this would be for Mr. Bowers, probably. It sounds like you have a handle
on it according to the first couple of questions. The ten-year projections you
were talking about when it comes to wood pellets, those projections at the same
time, when they were talking about the markets everywhere, and the variables
that were out there, for example, like the changing Canadian dollar and that
sort of thing, were those variables talked about in the business plan at that
particular time? Were they brought forward?
MR. BOWERS: In the initial business plan, there was limited
information on all of those factors. That was in fact the reason we went back
with our redirect to get better insight. Through a series of discussions with
the proponent, by the time we got to preparing a presentation of funding then
those factors were examined and understood.
One of the factors, just to give you an example of what we
considered, was the pricing at the time. If you look at the pricing of
transportation and storage, for instance, of pellets prior to shipping, we had
estimates there that needed to be compared to the potential profits that would
come from selling in the open market. That was understood at that time.
As an example, $42 to $46 a ton for the transportation and
storage cost versus $200 or $230 a ton in the open market, so the numbers were
very much in favour of going forward on that basis.
It was a process of gathering information through time because
all of that information was not readily available on the marketplace or on the
assessment of cost. We had to go back through a series of redirects to derive
what those numbers would be.
MR. MURPHY: Okay.
So when they were coming out with the business plan, though, was
that part of the problem, really, why the final plan was not completed at the
end of it, that the information was changing?
MR. BOWERS: Yes, you are right. Part of the issue was we
rapidly entered into 2009-2010 in the banking downturn and some of those
conditions that I described there changed on us very rapidly. All of a sudden
these earlier estimates then had to be adjusted, and then we were making
decisions on whether it was feasible or not, given those changes that had
occurred.
At the end of the day, the assessment and the analysis by the
economic development officers on that file indicated that it was feasible. It
was still viable to go forward. There was no question, but the numbers were
somewhat different than they were in 2008, for instance.
MR. MURPHY: At that particular time, when the feasibility
option was still there, I take it at that particular time the transportation
costs overall we are talking about the transportation costs, for example, to
bring the product down to Corner Brook and Stephenville for shipping. I want to
come forward a bit now up towards 2010-2011 because, of course, the
transportation costs did change and, of course, the problem with the plant up
there now, they are talking about having to export directly from Roddickton.
I am wondering, at what point did they realize there was a bit
of a problem here, that they would need an export facility put in there? In
other words, more government money was probably going to be needed at that
particular point in order for the project to carry on. Was that particular
aspect, the possibility of rising transportation costs, brought up to the
department at that particular time in the ten-year assessment that they would
have done? Did they talk about that possibility?
MR. BOWERS: I cannot recall if there was a specific time
when people realized that, but if I go back to the first scenario where we
looked at say $42 to $46 a ton, any port, let's say from Port aux Basques to St.
Anthony, would have potentially worked under that scenario.
Then as the numbers changed, well, the greater distance from
production meant the less probability of making a profit because of
transportation costs. So it is basically scaling back as those numbers change. I
do not recall which specific point someone said, or came to realize: Well, this
is only feasible now, let's say out of St. Anthony or out of Roddickton as
examples.
There were some other considerations around that conclusion.
Apart from the cost, there is the infrastructure itself, whether you could get
in large enough ships with bigger volumes to offset those additional costs.
Those discussions went on, but as to the exact date, I do not have that in front
of me; that date, or dates even.
MR. MURPHY: Okay.
So as far as we know right now, we do not know if that was
talked about, for example, upon first approval of the monies being paid out for
the project. We do not know if that was covered.
MR. BOWERS: I think it is fair to say, and my colleagues
could correct me on this, that the various scenarios were discussed, the what if
scenarios. Obviously, if we could transport from a source at the site or near
the site, that would be more preferable, that would be better. That was talked
about, but I am not sure there was an analysis on a given day on that particular
issue.
MR. MURPHY: Okay.
When they presented their plan, did they have a reference, for
example, of the people they would have gotten the best advice from when it came
to this, or did they go anywhere outside to get help with their business plan as
regards to putting together the ten year?
MR. BOWERS: The department assisted, actually, in directing
them to consultants. They had their own contacts in Europe, for instance, with
companies in Europe. There is an organization called Forest Product Innovation,
FPInnovations, which is a federal government group that works very closely with
the Canadian Forest Services with Natural Resources Canada. They were consulted
a number of times, as were some other experts on the cost of pellet production,
the cost of transportation.
I would say, just as an aside, that maybe the Wood Pellet
Association of Canada would be the primary point of contact for that kind of
information.
MR. MURPHY: Yes, okay.
I was just wondering, because in the Auditor General's report on
Page 303, it says here in the first bullet, we can go there sorry the second
bullet, "there would be issues with transporting the wood in a cost-effective
manner which would be an impediment to the company".
I am just wondering if anybody, for example, at the company
might have brought this up to the government, if they might have been looking
for additional assistance there, or if the possibility of the shipment facility
from Roddickton might have been talked about then.
MR. BOWERS: In some of the redirects back and forth to the
company, to the proponent, Company A, the department did discuss some of those
constraints. We wanted to feel comfortable as a department that the point of
shipping, the storage facilities, and the cost factors were such that this would
be a viable enterprise. Those kinds of discussions occurred, department to the
proponent.
In the initial application, apart from the projections and the
possible port selections, that was not scoped out in detail. That was one of the
questions the Auditor General pointed to, and we concur with that. That we had
to go back for more information, but at the time of the presentation of funding,
we had a lot of that resolved.
MR. MURPHY: Okay.
When it comes to the scope here in that particular bullet, I am
just wondering, has the department done anything to make sure that it was going
to be looking out for things like that in the future?
MR. BOWERS: I will make a comment, and maybe Jim can add.
One of the things that I think came from this process again,
the point that we concur on with the Auditor General is the degree of
monitoring around these large projects needs to be enhanced. We have been very
concerned about going into these kinds of projects into the future without a
proper accountability framework set up where we can look at the objectives and
milestones and outputs.
MR. MURPHY: Yes.
MR. BOWERS: We are very aware of the need to look at that
monitoring side much more rigorously. There is a commitment on the part of the
department to address that, obviously, going into the future.
MR. MURPHY: Okay.
I wanted to ask another question, too, as regards to the numbers
of employees that were talked about in the plan, the realization about the
number of employees they were talking about. I wonder if you might have a
specific breakdown of exactly where the 322 employees were going to be coming
from.
The reason I ask that is because of a company in Nova Scotia the
other day that shipped off 25,000 tons to Belgium, but they only had thirty
employees. I am wondering about the disparity of the numbers here when it comes
to what I am hearing out there.
MR. EVANS: I can start the answer and maybe Wade or someone
can fill it in.
I think with the Nova Scotia company, I do not know the details,
but the majority of the jobs in this case would be from the harvesting sector:
harvesting, trucking, forwarding, and in-woods processing. The pellet mills
themselves generally, depending on the size, certainly, would employ thirty, to
forty, to fifty people. Then you get more in shipping, transportation, and those
things.
My thought would be the majority of the jobs on the Northern
Peninsula my recollection in the numbers is the majority came from the
harvesting sector. I do not have an exact breakdown here.
MR. MURPHY: Okay.
MR. FORWARD: I would just add that this project on the
Northern Peninsula was really supporting the entire forest industry in the
region. Not only were there jobs from a pellet plant, there were also jobs from
the sawmill industry. There were also jobs, as Mr. Evans has mentioned, from the
forest industry, from the harvesting, and also all the trucking associated with
bringing that product to market. In reality, it was the entire forest industry
we were talking about with the 322 jobs.
MR. MURPHY: Yes. Okay.
There is nothing else I can think of right now, Mr. Chair, if
you want to pass that on to one of the government members.
Thanks, gentlemen.
CHAIR: Mr. Parsons.
MR. K. PARSONS: I know I have asked this question before,
but I just want you to explain. I know at the time the markets you talked about
were international markets and we talk about the domestic markets, basically
here in Canada, and we all know what happened in 2008 with the economy right
around the world. Perhaps you can explain to us what effect it had on the whole
industry, the pellet industry itself, because I know due diligence was done in
looking at these markets before and, like you said, the international market
was where you wanted to attack. Just explain to us what happened to those
markets and why the downturn had such an effect on the pellet industry.
MR. BOWERS: In 2008, in particular, and going into 2009, the
forest sector itself came under huge stress and duress in the marketplace and
the Canadian pulp and paper industry in particular went into a downturn. There
are a lot of reasons for that downturn; it is related to stronger competition in
some parts of the world where countries are growing trees in, say, ten years
versus seventy years to grow a good black spruce in Newfoundland. So,
competition is much tougher than it used to be. The exchange rates always affect
us daily.
There were a number of factors, as I said, from a competitive
standpoint. The pulp and paper sector and the forest sector in general went into
a sudden downturn. Sawmills and pulp mills today in most of the world, in
Scandinavia, in particular, the US and Canada, are more tightly integrated with
the pulp and paper sector. So, the pulp and paper sector and the sawmills are
working in harmony through an exchange of saw logs for chips and so forth. So
when one dimension is affected, it ripples completely through the system.
What we were faced with during that downturn was a situation
where if we had not brought in a program to support the competitiveness of this
industry, the sawmill industry in particular, most likely that industry would
have died for the most part. We would not have had a number of strong,
integrated sawmills in the Province today; there is no question. At the same
time, there is a great risk that we would have lost the pulp and paper sector as
well because of the integration.
If you look back at the criteria of the FIDP and what came out
of that program, we have two mills that are highly productive today, they are
much more innovative, they have been modernized, and they are working better,
employing people, producing more than ever before.
The third mill, Company A, we are still working with Company A
to try to make that viable. We are confident we are going to get there with that
company as well, the company on the Northern Peninsula. There were some
extraneous factors around that operation we talked about the fourth facility a
minute ago; that was one of them which made that challenge more difficult than
the other two; but the bottom line is we probably would not have an industry
today without this program. This was a very successful program that helped carry
that industry through the toughest of times for the forest sector.
We are beyond those times now. Today prices are up. Prices are
good today for the lumber industry in particular. We are competing in Atlantic
and even in the Eastern Seaboard better than we have ever competed before.
Things are positive and a lot of that came from the decisions here to go forward
in support of this industry.
MR. K. PARSONS: Basically it is a successful investment,
what you are saying, in the forest industry because the economy at the time was
in a downward spiral and it needed that boost.
Just getting back to Company A, and we look at the pellet
industry, what do you see in the future for the pellet industry? We do have a
state-of-the-art facility right now. I think it can be up and running in a short
period of time. I am just wondering where the pellet industry is in the future.
Is it something that is not going to be viable? Where is it?
MR. BOWERS: If you look at the product line and what we call
the full value chain of forestry from upstream harvesting all the way to
downstream with new products, pellets are not at the top of that chain in terms
of value. We recognize that. There are other, more novel, and more lucrative
products out there, but pellets are certainly a viable product to produce. They
are in demand; they will be in demand, according to our intelligence, for the
next twenty or thirty years, from everyone we talk to.
There is also the fact that fibre will see an increased demand
in a variety of forms, including pellets. The demand for wood fibre, even though
the pulp and paper sector is declining, is increasing and it will increase over
the next ten to twenty years. A lot of people need cellulose and lignin
products.
Pellets have their place on that value chain. They are not the
highest, they are not the lowest, but it is a viable product and it is a product
that you can make a profit with given the facilities that we are promoting. We
are seeing evidence of that in the Eastern Seaboard in the US; we are seeing it
in other parts of Canada.
Pellet plants in BC, for instance companies like Pinnacle, are
producing pellets in plants in BC, shipping them down the West Coast of North
America, through the Panama Canal, and to Europe. They are five times the
distance from the marketplace than we are and they are still making profits. We
see that continuing.
MR. K. PARSONS: I have just one question. I know, Mr. Young,
you wanted to answer a question there when he asked a question about
transportation and they were talking about differences between having it locally
there right on site versus where we were with shipping it out of Stephenville or
Corner Brook.
Is there a preferred reason for it coming from Corner Brook or
would it be better to do it right there in Roddickton?
MR. YOUNG: Just to go back to the discussion we had from the
gentleman's question earlier around transportation, I think the question was
around local versus export markets. We really did not touch too much on the
local market; we did speak on the export market.
Really, there are three markets around the pellet wood industry.
There is a local market for residential use, which is a bag market, or there is
a bulk market for local industry. That would be for industrial conversions,
where you would move pellets industrially in a larger fashion. That is kind of
one market here.
It has not really been developed here in Newfoundland yet. It is
kind of like the chicken and egg sort of thing; you almost need pellets being
manufactured before you start seeing companies doing a conversion into burning
them versus burning oil or electricity. There is a bit of a stall, I guess, on
the industrial conversion around here in Newfoundland.
The residential market here in Newfoundland is quite well; it is
doing quite modest gains every year. We probably started off in an industry of
probably only 100 or 150 stoves here in Newfoundland and that since has grown to
probably 1,500, probably more, maybe even around 2,000 now.
The residential market is doing quite well here in Newfoundland,
and it is being sustained by companies outside of Newfoundland. There are four
or five manufactures in New Brunswick, Nova Scotia, and as far away as Quebec
shipping pellets into here into Newfoundland.
So, that is that market. The other two markets that are out
there are the bulk market for energy, so displacing coal and using wood pellets
for energy needs. That is the big industrial users, Drax, and a whole bunch of
other companies in Europe that are using wood pellets as a way of displacing
coal. There are two means of doing that not two means of doing it. The reason
they are doing it is that they are finding that it is cheaper in many instances
to burn pellets than it is to burn coal, and a lot of the European countries
have carbon emission standards they must meet by 2020. The only way they can get
that is to burn pellets versus coal. The emissions on pellets are dramatically
less than would be the emissions of burning fossil fuel such as coal. That is
the industrial energy market in Europe.
The other market in Europe is the residential bag market, and
that is probably the one that we are seeing the biggest gains in, in the last
year or so. My colleague, Gary, just attended a meeting in BC where this was one
of the main discussion points: markets in Europe, where they are going, what are
they at now, and what is the future in the next ten or fifteen years.
Yes, the industrial market will continue to increase. We can
bring you charts and show you what it is looking like for the European market
around that, and there will be significant gains or requirement for demand for
industrial pellets, but what is happening in a lot of countries like Austria,
Denmark, and Germany, we are seeing a real large growth in the residential bag
market, and those numbers are taking off, too. We think, from the industry
advice that we are getting, that they are both going to meet and the demand for
pellets is going to be divided into two markets: the industrial market, and the
residential market in Europe.
We are still behind that in North America. In terms of
residential, it is going to take a lot longer, I think, for us to adapt the
technology around burning appliances that you need for wood pellets, but it is
getting there. We have seen a dramatic increase in Europe in the last six months
to a year.
Gary, I do not know if you want to add anything to that.
MR. FORWARD: One of the reasons why we are not seeing the
same uptake in North America is because of cheap natural gas, like in Ontario
and out West. Pellets cannot compete with natural gas.
As Eric mentioned, I attended a conference, and there was great
interest in the fact that the heat market in Europe has really, really taken
off. A lot of the large industrial users now are starting to change the
configurations of their plant to start to serve the heat market. The heat market
is being driven by the high price of fossil fuels in Europe. People are out
looking for alternatives to these high prices. Both markets look very positive
but the heat market is starting to really take off.
MR. K. PARSONS: Okay. Thank you very much.
Mr. Chair, that is it for my questions.
Thank you.
CHAIR: Mr. Osborne, do you have any questions?
MR. OSBORNE: Yes. Thank you.
Just to carry on, I guess, where I left off. There are many
unanswered questions, including transportation methods. In earlier answers to
one of the other members here today, we talked about the fact that not all
answers were sought in how to transport the wood pellet products to industry, or
not all methods of transportation were scoped out properly.
How could we properly determine the transportation costs if not
all of the homework was done? Did we get a true cost of transportation of
getting the wood pellet products to market, primarily to Europe, if all of the
answers were not provided?
MR. EVANS: I believe we mentioned earlier, in the business
plan there was an estimate of $42 to $46 per ton for transportation. That, in
our opinion, would essentially cover the cost of transportation from any port on
the West Coast, as we said, or the Northern Peninsula. That was supported by the
Canadian Wood Pellet Association and other industry consultants. Our analysis
indicated that was sufficient.
MR. BOWERS: To get at that with more rigour, one of the ways
we could get at that is basically model out a number of scenarios. We were using
the ranges of costs for those transportation issues, and we knew the price of
pellets, for instance. The only way I could see easily to get a better indicator
is to run a number of models or a number of scenarios using upside and downside
on those figures, and as you depart from that you are basically assuming more
risk. So it comes down to managing the risk of the numbers.
If we look at the $42 to $46 range, they are quite favourable.
We were comfortable with that. We did not have as much of a detailed description
on market and market potential costs as we wanted. We were confident of the
markets within our own department, but we did not see that reflected as well in
the initial document. That was one of the reasons we went back to the proponent
and said we would like you to build that out somewhat with us, which the
proponent did. Those numbers unto themselves are quite favourable for pellet
production and for the marketplace.
MR. OSBORNE: Everything I am hearing here today would
indicate that this should have worked. Why did the pellet plant not work?
MR. BOWERS: My initial thought on that is we rapidly went
into a condition where those prices that we had forecasted changed. The exchange
rate changed. The fuel costs went up for transportation. It happened very, very
quickly within that year period. All of a sudden these scenarios that we had
anticipated were changing on us. That was one of the reasons we were back and
forth with the proponent over an extended time to try and come to grips with
these changes.
MR. OSBORNE: As a business person myself, in just reading
the pre-feasibility study and seeing there were over 300 producers of wood
pellet products in Europe alone, that the manufacture of wood pellet products in
Canada was exploding, for lack of a better word, in part because of what had
happened in British Columbia in the devastation of their forest with the wood
beetle and so on. Looking at that, and knowing prices are based on supply and
demand, and knowing that supply was increasing at a tremendous rate, how could
you not have determined that the supply and demand ratio would determine that
the cost of wood pellets would sell for considerably less than what you had
determined?
MR. BOWERS: Yes, that is a good point. We did take into
account those competitors and what was changing in that market.
We have to remember, in Newfoundland's case the big advantage we
had with those other players, even though BC did have a lot of surplus with
mountain pine beetle killed wood, is that we have a strategic advantage in
location. Our location set us up for Europe much better than anyone else on the
continent and we could trade off some of that advantage against some of these
higher costs. That was one of the factors in there.
The second factor was in the long-term analysis of the
marketplace we knew there were off-take agreements that were there to be
exploited and to be used. In fact, Company A did have discussions for an offset
contract for the marketplace. The market was assured, it was confirmed. Our
strategic advantage on transportation in particular offset some of those other
considerations, which I agree with you, those are real considerations. It is
something that we did think about and we had to take into consideration.
MR. OSBORNE: What was missing from the formula with this
particular pellet plant if we had strategically, we were closer to the market.
We had that advantage, yet other wood pellet producers in Canada are still in
operation. What was missing with this particular operation?
MR. BOWERS: One of the challenges that came to the
forefront, as we went through time, was the port and shipping issues. In order
to get large volume vessels in, we did not have port facilities that were easily
available without going to say Stephenville or Corner Brook, which was the
initial plan. Then with the transportation costs higher, that was not feasible.
Really, what I am saying is it comes back to whether we could
make St. Anthony or Roddickton a viable place for export. That is still a
challenge today, and something we are working on.
MR. OSBORNE: That brings me back to my initial question.
Looking at the fact that wood product from the Northern Peninsula was not
considered viable for Corner Brook Pulp and Paper because of transportation
costs, yet looking at the ports to transport the product to Europe you would
have to go to Corner Brook or Stephenville. Was that not factored into whether
or not it would create challenges for this particular operation?
MR. EVANS: I will answer the first part of that about Corner
Brook Pulp and Paper. One of the main reasons they discontinued receiving
pulpwood from the Northern Peninsula was transportation and high cost, but it
was also species related. It was balsam fir and they wanted more black spruce in
their mix, higher yields with stronger paper, and cheaper to produce the paper
from black spruce. That was probably the main reason for them. Now, it was a
transportation issue as well.
I will let you finish the rest of it.
MR. BOWERS: Just to add, maybe, to the discussion, as you
suggested, we did consider those factors. One of the solutions we offered and
discussed at the time was some of the constraints around shipping and ports
arises because of bulk shipping. You are shipping bulk product. One of the ways
to address that is to try to ship products in bag form, put in bag lines and
ship bags, which means you could do it more efficiently from ports like
Roddickton or St. Anthony.
In our discussions about that very issue, some of it hinges
around whether we can or should export in bulk or use a bag market, as Eric
alluded to earlier. That was part of the solution. What I am suggesting is it is
part of the solution to that challenge.
MR. OSBORNE: Okay.
In the pre-feasibility study it does indicate, and I will quote,
"High transportation costs for moving pulpwood to markets in Corner Brook, along
with a soft market for paper has made the resource less attractive to the pulp
and paper industry." So, that was known in the pre-feasibility study.
There was a docking facility in the Northern Peninsula, if
memory serves me correctly, that the federal government had decommissioned and
removed that I understand the Province could have bought for a dollar. Am I
correct in saying that?
MR. EVANS: Do you know the location? I am not aware of it
myself.
MR. OSBORNE: I am not sure. I will do some further research
on that, but I understood there was a facility that the federal government had
decommissioned. So, you are not aware of that?
MR. EVANS: Well, I know there was a study done on different
ports around the Province. I am sure it is in that report, but I cannot recall
it myself. I do not know if Gary can speak to it, or Eric.
WITNESS: It is in Roddickton.
MR. OSBORNE: It is in Roddickton?
MR. YOUNG: Yes, I can address that question. I think the
port you are alluding to was actually in Canada Bay itself, right in the Town of
Roddickton, and it was normally set up for the fishery industry. You are right;
it was condemned by Transport Canada.
As for if it could have been sold to Newfoundland, I am not
aware of that; but I do know why they condemned it. It was because of the
moorings and the pairings that were there, and it required substantial
investment in order to bring it up to speed. The other problem with that is that
it is not deep enough there. You would have to do significant dredging of that
port in order to bring in these large vessels.
There were a couple of issues of using that area there. Jim is
right. When an analysis was done a number of years ago around the whole Northern
Peninsula area about shipping ore, actually, out of Roddickton marble that was
up there at the time that is who commissioned the study of the ports.
The best location they identified was immediately in front of
the old hydro station that is there, adjacent to Canada Bay Lumber basically. I
do not know if you are familiar with the geography there. The port in town
itself was not identified as a suitable port, mainly because of the depth and
the work that was needed on it. In terms of water depth and location, the prime
location for any large vessels would have been off the Canada Bay, hydro area;
right there in Canada Bay itself. They identified a couple of other spots, too.
That was the reason why the port was condemned by Transport Canada at the time.
CHAIR: We should go to Mr. Collins now.
MR. S. COLLINS: In the interest of time and for the fear of
being repetitive, I do not have any further questions. I want to thank you for
the answers you have given, not only today but in the previous meeting as well.
Again, if some other folks here have additional questions, I will certainly
CHAIR: Mr. Cross my have questions.
MR. CROSS: No, I am fine.
CHAIR: Mr. Murphy.
MR. MURPHY: Thank you, Mr. Chair.
I have just a couple of more questions. A basic question about
the insurance policy that is carried on this I know that the present policy is
up on March 31. The present coverage right now, who is paying that bill? Is it
the taxpayer?
MR. EVANS: I will initiate the answer and my colleagues will
finalize it. Yes, the Department of Natural Resources right now is paying the
insurance premium on that, on the facility.
MR. MURPHY: I am just wondering when it comes to the
insurance
MR. FORWARD: (Inaudible).
MR. MURPHY: Sorry, go ahead.
MR. FORWARD: Just to add to what Mr. Evans just said.
Actually, it is being really borne by the company. We extended their FIDF loan
to cover off the insurance, so the money that we provided for the insurance is
in the form of a loan. It is just tacked on to their $7 million loan.
MR. MURPHY: Who is going to be paying that after March 31?
Is it still going to be the company or is it going to be the government again?
MR. EVANS: I guess we will have to address that when the
time approaches, which is within the next month-and-a-half, but we will take the
right steps to ensure that the Government of Newfoundland and Labrador's
investment is insured and protected.
MR. MURPHY: Okay.
The last couple of questions I have has to do with doing due
diligence. I guess it will come back to Mr. Bowers because he did touch on it
earlier. You mentioned about putting the mechanisms in there about due diligence
and the reporting mechanisms. Has anything been put in place right now; and if
those mechanisms are there, could you briefly describe them and give us an idea
of what is there so that we can be looking out for it next time?
MR. BOWERS: The extent to which we have addressed that is
that we have had our in-house planning and discussion going forward and looking
at any potential new initiatives that come up, and there are several now that
might emerge. We have only discussed right now the framework and how we would do
that. One element of that relates to a committee that I am trying to establish,
a steering committee around fibre supply and the future management of
initiatives and projects related to fibre supply.
I can say we have had the discussion phase and we are looking at
how we would set it up in terms of a proper accountability framework, but we
have not taken any overt moves or made any changes in our human resources right
now to build the structures around it at this point.
MR. MURPHY: Okay.
MR. EVANS: One thing I should add there, Mr. Murphy, is, as
CEO, I take responsibility for this from both the agrifoods and the forestry
components. One thing we did initiate within the last month, I guess, because we
do have audits on both sides and there are some common elements or findings in
the audits from a procedural point of view, monitoring perspective. We have all
directors working now. It was initiated about three weeks ago, I guess, and
trying to combine and implement strategies and procedures right across the board
in how we manage not only financial programs but other aspects of our programs
as well.
We are going to have a committee struck as well in addition to
Wade's committee.
MR. MURPHY: Okay. (Inaudible) looking at that.
Mr. Chair, I have nothing else and in the interest of time, I do
not know if anybody else has anything, but I think most of it was pretty much
covered in the last session.
CHAIR: I have a few questions. I will go back to a Committee
member first. Are there any members with questions?
MR. OSBORNE: I do.
CHAIR: Mr. Osborne.
MR. OSBORNE: Again, in the pre-feasibility study it says
that residential usage of wood pellets is expected to significant growth once
pellets are readily available. Did we see significant growth in the use of wood
pellets for residential purposes in this Province?
MR. BOWERS: I can answer, and I think my colleagues have a
little more insight into this. I would not characterize it as significant
growth. We have three industry companies now using pellets in the Province, but
the question of converting domestically is rather complex, because the challenge
there is to convince people to invest in stoves and facilities to utilize
pellets, yet we do not have a supply. So it is a bit of a chicken and an egg
situation. I think if we had the supply we would get more uptakes domestically,
probably both industrially and domestically. We have not seen a significant
uptake at this point.
Gary, you might want to comment.
MR. FORWARD: One thing I would add is that prior to the
FIDF, we estimate the number of wood pellet stoves in the Province were around
300. It is probably up around 1,200 now. There is probably a market for 3,000 to
4,000 tons of wood pellets in the Province.
Also, there have been some industrial conversions with some of
the greenhouses in the Province. Right now we have three greenhouses that have
switched from oil to wood pellets, and they are receiving their wood pellets
from local producers. I would estimate the industrial demand would be around
1,000 tons. It is modest, but it is growing slowly.
MR. OSBORNE: I know in the pre-feasibility study there were
great expectations for growth both residentially and commercially in the
Province. We did not see that.
I guess we all have roots and relatives in rural Newfoundland.
Even when government announced the incentives for wood pellet stoves, I really
found it difficult to believe my relatives would give up the ability to cut wood
for free, bring it to the back of their home and saw it up into fire logs in
exchange for buying a wood pellet stove where they would have to buy wood
pellets. I just thought that was really an unrealistic expectation, to expect
that many Newfoundlanders and Labradorians would give up the traditional habit
of burning wood for wood pellets.
How would you explain the unrealistic expectation as outlined in
the pre-feasibility study?
MR. BOWERS: I do not disagree with you on the principle that
as a people our culture is very much about that attachment to the land, to the
forest in particular. There will need to be a cultural shift there in the way
that people think if we were going to make that transition.
At the same time, one of the arguments for expecting some of
that change is pure economics. If people can save a dollar then they may also
change some of those habits. They might still go into the woods and do some of
that, because that is part of who we are, but there is also the reality that
fuel is expensive. Energy costs are increasing, and if people see a means to
save dollars.
The pellet industry is not too unlike the traditional industry
in the sense that you are still burning a wood product. I do not know if the
cultural shift is that great, but I would agree that it will take some
adjustment. It will take a transition if we have that expectation.
MR. FORWARD: Just to add, maybe a couple of years ago we put
out a wood pellet appliances survey. What we found is that most of the uptake
was from people who were replacing fossil fuels. It was mostly urban centres,
where people still enjoyed the wood heat but did not want to go out in the
forest and spend the time at it. There are two opinions there as to a lot of
people still want to burn wood and go out in the forest and cut their wood, but
there are a lot of people who want to get away from that because it is a lot of
work.
MR. OSBORNE: I am going to go back to a question I asked
previously, just to ask that again, because I am not sure if I am clear on what
the response was.
That is, there are other wood pellet operations in this country
that sell into the European Union and they managed to survive all of the
challenges you said the operation faced, whether it was the currency challenge
or transportation cost challenge, or fossil fuel, the cost of heating fuel. Why
is it that we could not compete and survive that when other companies in Canada
did?
MR. EVANS: I will start again and maybe Wade can finalize
it.
I know in some cases across the country, especially out in
Western Canada where the mountain pine beetle infestation went through much of
British Columbia and Alberta, a lot of the wood there was fairly cheap. I think
the government gave some incentives to harvest it, and harvest it quickly, to
capture the volumes.
Every location has its challenges, and they had their shipping
challenges. Wade said we had an advantage here. In our case here, I remain
optimistic. I will get back to your question now in a second. We have a good
facility there. We keep working with the proponent and feel that we are going to
have something there in the very near future.
Some of the challenges were the shipping component. Some of the
costs did change. Maybe in other parts of the country there were other
advantages that helped offset some of the common issues that were in the
industry. The marketing we feel is there and it is still there. It is growing.
The shipping was a challenge. Labour costs we were competitive with other
components as well.
I don't know, Wade, if you want to continue with that.
MR. BOWERS: To reiterate Jim's point, I think given the
situation we are facing at the moment and the conditions we face, economic
conditions, I think we can compete. I think we are in a position at the moment
to compete. We have a few modifications, a few alterations to make. We need to
work out a couple of details and I think we can be competitive. I think that is
how close it is. I think most things are in our favour at the moment, still.
MR. OSBORNE: With the investment of public dollars in this,
though, shouldn't these details have been ironed out long before now?
MR. BOWERS: I think I would disagree on that from the point
of view that if you look at the investments made, they are relatively modest
investments in a major industry. There are huge costs involved in these
ventures, the pulp and paper sector, the pellet sector.
I think it is a matter of fine tuning, more than anything, what
we have right now. If we can look at a slight alternative to the way we market
the product. We have a few issues around ports. We are close to making this
viable. I am very optimistic that we can compete on pellets from Newfoundland
very optimistic. Every indicator points to the fact that we can and we should.
MR. OSBORNE: What do you expect those timelines to be? The
investment in this pellet plant was years ago and it is still sitting idle.
Taxpayers are still paying to ensure the operation and so on, which is sitting
idle. I appreciate your optimism and I hope you are right, but when do you
anticipate this hope to become a reality?
MR. BOWERS: Well, I cannot put a date on it, obviously. It
is something that will have to be decided by the government and by the minister,
but we are in constant discussion and we are in close contact with the
proponents virtually on a daily basis. All I can say is that I am looking to the
near future that is the best answer I can give you. In the near future, we
will resolve some of these issues.
CHAIR: Do any other members have questions?
Mr. Murphy.
MR. MURPHY: I have a question for Mr. Bowers. Are you saying
to us that there should be more taxpayers' money gone into that, with that
optimism?
MR. BOWERS: No, I am not saying there should be more
taxpayers' money. I think the private sector is always the best way to go here,
and that is what I am voting for.
Our role is to create an environment. As a government and as
officials, we try to create an environment to allow that to prosper. What I am
saying is that we need to put some more energies in, keep supporting the
company, and create the environment where the private sector can prosper. That
would be my view.
MR. MURPHY: Okay.
That is it, Sir.
CHAIR: I have a few questions.
Are you still working with the operator to make the plant work?
MR. BOWERS: Yes, we are still working very closely with the
company, Mr. Chair.
CHAIR: What is the nature of what you are doing? Is it
marketing, is it transportation, generally?
MR. BOWERS: Well, we are working on a lot of the issues that
came out of the original FIDP in terms of modernization, getting the mill more
innovative. We are working at a lot of factors to enhance the probability of
getting the mill back on line. It extends throughout the full value chain from
the harvesting sector looking at wood availability, fibre cost, permits, and
infrastructure. We are looking at all aspects we can look at to try to optimize
the conditions for the Northern Peninsula.
CHAIR: Now, some of the materials that you provided us with,
after being here last time, included a business plan or feasibility studies
based on different amounts of output. Do you recall the different production
amounts, different costs?
MR. BOWERS: I do not recall all the numbers at the moment. I
do not know if one of my colleagues can help us. Is there a specific question on
that?
MR. FORWARD: I believe in the report that you are referring
to there was some scales of production that would work more so than other
scales. Is that what you are referring to?
CHAIR: Yes, exactly.
MR. FORWARD: What was the question?
CHAIR: What amounts were analyzed or were forecast? What
amounts of annual production?
MR. YOUNG: The amount of production we are limited to the
forest resources on the Northern Peninsula. So, it is a tough question, when,
what is the proper size of plant that you can build on the Northern Peninsula.
You can go small and just target the residential market; you can go large, which
would be using all of the forest resources on the Northern Peninsula and
funnelling it towards a pellet plant. Or, can you strike a balance in between?
That is kind of what we looked at when we looked at the feasibility study. We
looked at a plant that could run around 75,000 to 80,000 tons. It was initially
talked around 50,000 tons, so
CHAIR: You say you looked at a plant that ran around 75,000
or 80,000 metric tons?
MR. YOUNG: Well, that would be the size of the plant that is
designed up there now. It was designed for 50,000 tons; however, it has the
capacity to do about 75,000 tons.
CHAIR: What I mean is the numbers that you sent to us with
the forecasts said certain amounts nowhere near 50,000 metric tons. Do you
recall how much the numbers were?
MR. YOUNG: No, I do not. I am sorry; I cannot recall that
report. That was the very first report around the idea of a pellet plant on the
Northern Peninsula. I cannot recall, to be honest with you, the volumes that
they had indicated in that. A lot of pellet plants are much large than what has
been designed. It is a very small plant; it is around 50,000 to 75,000 tons.
That is small, in terms of pellets. They range anywhere from 250,000 to a
million.
CHAIR: No, I am talking about the document that you sent to
us. I know the numbers. Are you saying that nobody among you read it, or are you
saying you cannot remember?
MR. EVANS: Are you referring to the Enfor report, Mr. Chair?
CHAIR: Yes.
MR. EVANS: Okay. We will have to refer to that there now.
CHAIR: Yes.
MR. EVANS: Okay.
CHAIR: Did it not start with 2,500 metric tons as a starter?
MR. EVANS: I will have to refer to the report; I cannot
recall the numbers off the top of my head.
MR. FORWARD: I believe I can recall the report, but I think
that was the consultant just put forward some scenarios that could potentially
work. I do not think he came out and recommended a certain size. A plant of
2,500 tons would be a very small plant, and it really would not be able to
support any industry on the Northern Peninsula. It would just be a pellet plant;
there would be nobody harvesting. You would run the pellet plant from the
sawmill residue alone, so it would not support much employment on the peninsula.
CHAIR: I believe there were three different ones. Was that
one 10,000?
MR. EVANS: Yes, 2,500 was the first one; 11,250 the second;
and 18,750 the third.
CHAIR: Okay.
MR. EVANS: The production, I think, in the plant on the
Northern Peninsula has a capacity of 50,000 to 75,000 tons.
CHAIR: Was there any other forecasting made on any amounts
other than the three amounts that you just indicated?
MR. EVANS: From a cost production perspective?
CHAIR: Yes.
The unit cost of production presumably, it is important to
know how much it cost per unit to be able to know how much to sell it for.
MR. EVANS: This was done in their business plan in
conjunction with their consultants and the Canadian wood pellet industry. It is
not in this report. This report here just gives three examples of three
different size pellet facilities.
CHAIR: When I ran those numbers through the calculator, my
calculator, it looked like the unit cost increased as the volume increased, and
I would have thought that the unit cost would have decreased as the number of
units went up.
Isn't it true that going from 2,500 to 11,000 the unit cost
actually got higher?
MR. EVANS: Yes, it is.
They are indicating it went from 152 to 187; the third one of
18,750 went down again to 155.92. I would have to get into the details of the
analysis to see why, but usually when the economies have scaled you would think
that the number of tons, as they increase, would be a cheaper cost of production
because the overhead costs would be factored into a higher volume.
MR. FORWARD: Can I just add something here?
The reason why is because once you move beyond a certain
production level, you have to go into the forest to harvest your wood, so his
raw material costs would go up as you approach 11,000 tons. At 2,500 it gets it
solely from sawmill residue, so that raw material would be already paid for. It
would be about $25 a cubic metre.
Whereas, as you move up into like 11,000 tons
or 20,000 tons, your raw material costs goes up to about $50 a metre.
I think it is directly related to the raw material costs.
CHAIR: Isn't it true that it only showed part of a year
operation? The 2,500 would only operate for quite a bit less, maybe twenty-eight
weeks or something like that.
MR. FORWARD: Yes, 2,500 tons would not be like a full
operation. It would be two or three months, probably.
CHAIR: Were these forecasts relied on by your department in
any way?
MR. EVANS: Yes, I think we did a combination of things. We
used this report to refer back to it. Also, the Canadian Wood Pellet Association
provided information, in addition to the consultants that the proponent hired as
well. It is a combination of at least three different experts, I will call them.
CHAIR: Was this produced before the monies were advanced or
after?
MR. EVANS: This was before, I would think. I will just
confirm the date there, but it was May of 2008, which was before.
CHAIR: This was before the monies were advanced?
MR. EVANS: Yes.
CHAIR: Other than this, did you have anything else to rely
on at that date?
MR. EVANS: There were two reports; these reports, in
addition to our own in-house expertise, the Canadian Wood Pellet Association,
and the consultants that were hired.
CHAIR: Okay.
If you were to produce 50,000 metric tons per year, how long
would the wood supply last on the Northern Peninsula?
MR. EVANS: The wood supply at 50,000 metric tons per year is
sustainable into the future. Our wood supply analysis is recalculated every five
years. It is on a sustainable basis. The harvest levels are sustainable into the
future as long as there are no major catastrophes. Historically, the
catastrophes such as fire or insects are built in. It is sustainable. It is
updated every five years.
CHAIR: In the area seventeen and eighteen combined, there is
enough to produce 50,000 metric tons year after year after year?
MR. EVANS: Yes, that is right.
CHAIR: Does that include lumber?
MR. EVANS: Yes, that is right. Yes.
MR. YOUNG: Just to add on to Jim's commentary. When this all
was developed the whole concept of the pellet plant was secondary. The concept
on the Northern Peninsula is to support the sawmilling industry. That is where
the economy should be focused on. We all became kind of caught up on the pellet
plant as we went along, but the sawmilling industry is the backbone here in
Newfoundland, especially on the Northern Peninsula. We have grown the forest up
there for our sawmill sector.
When we talked about this pellet plant, or when we received a
proposal from Company A and looked at it, it was around: What is the production
in a forest of a sawmilling industry? It was around 10 million feet of lumber, I
believe, Gary. If we had a sawmill in the Roddickton area that could saw 10
million feet of lumber, okay, that is what we are aiming for.
What are the residue by-products that are going to be produced
from that? It is going to be X volume. Well, what size pellet plant can be
supported? You would need a pellet plant in the order of 50,000 tons to support
a 10 million-foot sawmill, if you can follow the line of thought here. You have
sawmill residue that will be derived, and you would have all this pulpwood that
would be cut.
With Kruger down and not receiving any pulpwood from the
Northern Peninsula and maintaining our AAC in that area, maintaining the level
of harvest, which is what we wanted to do, you would need to scale a plant of
around 50,000 tons. That would absorb all the pulpwood, all the sawmill residue
that would be coming from it. It would also support Company A's sawmill of 10
million feet, as well as all the other independent sawmills up there. Let's not
forget, there are more sawmills on the Northern Peninsula. Their combined
production, Gary, is around 1.5 million, 2 million feet. I guess around that,
combined.
For around 12 million feet of lumber, you would need a plant of
about 50,000 tons. That is what the proposal came into. The documentation you
are referring to, the pre-feasibility study and that, 2,500 tons of pellets
would not support an industry on the Northern Peninsula, nor would 11,000. It
would be a very smaller industry and we would not realize the full potential of
the forest up there. We have been growing that forest for forty years with a
sawmill industry in mind. It is a different management prescription for the
Northern Peninsula than it is for other parts of Newfoundland. It was a sawmill
industry, not a pulpwood forest.
To support the full industry on the Northern Peninsula, yes,
that report, the pre-feasibility study was there that demonstrated what would
need to go into building a pellet plant and the various scales, but the level of
production that has been identified in there is far too small. It would not
support the industry. You could do it, but you would not be able to run a 10
million-foot sawmill. You would have to run a 3 million or 4 million-foot
sawmill, and that is not our objective. We want that mill to be running at least
10 million or 12 million.
CHAIR: Did you say it takes forty years to grow a saw log on
the Northern Peninsula?
MR. YOUNG: No, we have been managing the forests on the
Northern Peninsula for forty years. Softwood forests for balsam fir on the
Northern Peninsula is about seventy years, so the rotation age for balsam fir on
the Northern Peninsula is seventy to eighty years. As you get into managed
stands, you could reduce that down to probably fifty or sixty years for saw
logs. Pulpwood you could reduce it down even further, forty-five year rotations,
but for a saw log industry on the Northern Peninsula you are talking close to a
seventy-year rotation. That is what our management plan is.
When we do our forest management analysis, every five years we
redo the numbers. Land base goes into it, all the growth and yield information
goes into it, and the rotation age goes into it. That pretty well, through
management, derives what annual allowable cut we can do.
From our calculations from the Northern Peninsula, we can
sustain an industry in District 17 and 18 of around 12 million feet of lumber
and of about a 50,000-ton pellet plant; or, you can bring that wood back down to
Corner Brook, if they would take it. You would maintain the sawmilling industry,
and you could use it in pulping.
Unfortunately, the species is not what Corner Brook Pulp and
Paper is looking for, and the transportation costs from the back of Roddickton
down to the mill, 400 kilometres away, is quite expensive. So for those reasons
Corner Brook Pulp and Paper have harvested wood that is closer to them, as well
as the species they need to make paper, which is mostly spruce content is what
they are looking for.
CHAIR: How many sawmills do you say are now operating on the
Northern Peninsula?
MR. YOUNG: Right now, there are no sawmills operating on the
Northern Peninsula. It is winter. They normally have a seasonal operation on the
Northern Peninsula. Come spring, you will see a number of the intermediate-size
mills starting up. I guess, Gary, there are probably four or five smaller mills
as well.
I guess by the springtime you will see five or six mills back up
and running. Unfortunately, the largest mill, which is Company A hopefully, he
will be up and running this spring as well. That is our objective, to get him up
and running. He is the largest mill up there.
CHAIR: How many board feet of lumber were produced on the
Northern Peninsula last year?
MR. FORWARD: I would estimate, without having the numbers in
front of me, maybe a million board feet.
CHAIR: How much?
MR. FORWARD: One million.
CHAIR: About 1 million.
MR. FORWARD: One million board feet.
CHAIR: How much the year before?
MR. FORWARD: Maybe the year before, close on 4 million.
CHAIR: Okay.
Where is the market for that?
MR. FORWARD: The market would be a local market. I would
think mainly on the West Coast, the Northern Peninsula.
CHAIR: Is that primarily coming from Roddickton?
MR. FORWARD: Yes.
MR. YOUNG: Just to touch on the markets on the West Coast.
There are two large mills. Company A on the Northern Peninsula, as well as
Burton Cove Logging in the Hampton area, that supplies material to Western
Newfoundland.
There are two markets. There are green and there are dry
markets. The dry market is doing quite well. We have seen significant gains in
the green market in the past couple of years, thanks to two new pressure
treating plants that are here in Newfoundland now. One is situated in Deer Lake
CHAIR: I do not want you to wander off and talk about Burton
Cove Logging. It has nothing to do with this operation.
MR. YOUNG: I know, but you asked about the market. You said:
Does the Northern Peninsula fulfill all of the market on the West Coast? No,
they do not.
CHAIR: No, I said: Where is the market for that lumber, the
1 million board feet?
MR. YOUNG: It would be on the West Coast, yes.
CHAIR: What is the value of a million board feet of lumber?
MR. FORWARD: I guess it would depend on the price at the
time, but 1 million board feet today would be it is $450 per thousand board
feet, so $450,000.
CHAIR: The total value is around $450,000 a year worth of
lumber that was produced on the Great Northern Peninsula last year.
MR. FORWARD: Yes, I guess.
CHAIR: Does that include Wiltondale?
MR. FORWARD: I would think so.
CHAIR: Okay.
WITNESS: (Inaudible).
CHAIR: Four point five million last year?
WITNESS: (Inaudible).
CHAIR: Okay. Four-and-a-half million?
WITNESS: Yes.
CHAIR: Okay.
I think one of you said that there are pellets going now from
British Columbia to Europe through the Panama Canal which is five times the
distance. So, how far is it trucked?
MR. BOWERS: You mean how far is it trucked in BC?
CHAIR: You threw out a number and I am trying to do a
comparison. If they can ship it five times as far as we can, what is our
problem?
MR. BOWERS: Well, again, as I said earlier, I think we can
compete with that. The problem is we have a few alterations to do in how we sell
it, do we sell it in bulk, do we sell it in bags, or do we have a port. If we
can alter some of those factors, I think we can compete with them. It is
obviously a much smaller scale, but we could still enter the marketplace and
compete.
CHAIR: Shipping by water is the lowest cost means of
transportation, correct?
MR. BOWERS: Yes, that is right.
CHAIR: Not by road?
MR. BOWERS: That is right.
CHAIR: Road is more expensive.
MR. BOWERS: Yes.
CHAIR: More expensive than railing.
The BC pellets, are they from trees that were killed by the pine
beetle?
MR. BOWERS: Some of those are. In fact, their transportation
distances are, at times, relatively long as well by road, to get it to the port
facility in places like Vancouver.
CHAIR: In British Columbia because they are under so much
pressure due to the pine beetle, isn't it really a salvage operation?
MR. BOWERS: It is, to some extent, I would agree. The
mountain pine beetle has produced millions of board feet really available.
CHAIR: BC has to take out those forests because of forest
fire hazard because most of the trees are dead, are they not?
MR. BOWERS: Yes, following the beetle attack, that is right,
a lot of these trees are dead and it becomes a fuel build up, a fire issue.
CHAIR: That is not really a valid comparison with what we
are doing here, is it?
MR. BOWERS: It is valid in some sense. I mean, it is not the
only type of tree that is being harvested.
Gary, you were out there, maybe you can elaborate on it.
MR. FORWARD: I would say about 70 per cent of the pellet
production in British Columbia comes from sawmill residues.
CHAIR: Canfor and Ainsworth and people like that?
MR. FORWARD: Yes, they have a huge sawmill industry, so all
the feedstock would come from surrounding mills, like a 100 kilometre radius
from the pellet plant. They do supply some of the raw material from the forest,
but they try to stay close to the mill to keep the transportation costs down.
CHAIR: What is the total consumption in our Province today
of wood pellets? What is the annual consumption?
MR. FORWARD: If I would just do an estimate based on my
knowledge, I would think it is between 4,000 and 5,000 tons, which would also
include the industrial users that I referenced earlier.
CHAIR: From what I understand, that is actually higher than
it used to be?
MR. FORWARD: I would think five years ago that was maybe at
1,000.
CHAIR: When this project was conceived, clearly, it could
not have been for a domestic market; it had to have been for a foreign market.
MR. FORWARD: I think originally it was conceived that it
would be a combination of a domestic market and some export market. I think that
was the original plan.
CHAIR: The pellets that are being consumed in our Province
today, where are they produced?
MR. FORWARD: Some are produced locally, the other pellets
are coming from Atlantic Canada, and the furthest would be coming from Quebec.
CHAIR: From time to time we have heard a reference to large
vessels required to ship these pellets. How large are the vessels that we are
talking about?
MR. FORWARD: Generally, these vessels would be between
30,000 to 50,000 tons.
CHAIR: That would take less than a full year's production.
MR. FORWARD: That is correct. Also, in some cases, as was
referenced, a ship just left Nova Scotia with 25,000 tons. I think that is
correct.
CHAIR: I also heard you say we need to work out a couple of
details and we can compete. That is what I wrote down, anyway. What are those
details we need to work out?
MR. BOWERS: Again, I would go back to, I think, the port
facilities, and storage and shipping facilities as part of the equation. I would
also say the means by which we would package, whether it would be bulk or
whether it would be bag market, I think we need to work out. Those two factors
are among the two most important, I would argue.
CHAIR: Do I understand that we have markets ready and
waiting today?
MR. BOWERS: That is correct.
CHAIR: If we had shipping, a wharf and storage, then we
could compete?
MR. BOWERS: I would say that is largely the case. That is
right. I would agree with you.
CHAIR: Has the department done any projections on what it
would cost to put into place wharf and shipping?
MR. BOWERS: We have looked at numbers to either put in new
infrastructure or refurbish current facilities. We have a range of numbers that
it would take to establish those kinds of facilities.
CHAIR: What is the range?
MR. EVANS: The range would be between $5 million and $12
million. I think that was the estimate we used.
CHAIR: Where would the facility be constructed?
MR. EVANS: That was part of the analysis. That has not been
determined yet. There are several options.
CHAIR: If we are looking at this facility, which is let's
say $10 million or $12 million, and we require $5 million to $12 million to
really get up and running, then could that be put to other uses as well to
export, say, minerals or whatever? Would it be single use for pellets or could
it be used for something else to flatten the cost?
MR. EVANS: Yes, multiple uses would be the preferred option
if there are other products in the area for the reason you mentioned, to flatten
the cost and reduce the overhead.
CHAIR: Is it possible to ship pellets by a smaller vessel
from Roddickton to some central point in the rest of the Island, maybe Botwood
is a poor example but it has been a long-standing port, whereby we would then
accumulate everybody's pellets and send them wherever for less money?
MR. EVANS: That is actually one of the scenarios. That is a
common practice in pellet manufacturers. We mentioned a 30,000 or 40,000-ton
vessel. They pick up, for an example, 10,000 tons in three or four different
ports, depending on the cost and if it works in your whole operation.
CHAIR: Do they go by container or in the hold, or some other
place?
MR. FORWARD: They normally go in the hold. They go like bulk
in the hold.
CHAIR: By conveyor or by hopper, or something like that?
MR. FORWARD: They are either conveyed, or put in like a
shipload or with a crane.
MR. BOWERS: I would just like to add one comment. As Jim
said, one of the scenarios would be to go to a central point for pellets, like
you suggested.
There is sort of a word of caution there, though, and that is
when we looked at these numbers, every time you unload and load again, every
time you have to handle pellets it significantly increases the cost. The
desirable scenario would be to ship it from the production site itself.
CHAIR: That is why I was asking you how they are handled, if
they are in the hold or by container. Could they just be taken off by a crane,
added to another load that is already gone in by conveyor or something of that
nature? Would that be feasible, that they could go by smaller vessel by
container from Roddickton to be added to something in maybe Botwood, send
100,000 to Europe?
MR. BOWERS: I really do not know if it is feasible unless
I would have to see the numbers, the current costs now and the production costs.
It is practical. From a physical point of view you could do that. Whether it is
economically feasible, I would have to see the numbers. I would have to crunch
the numbers.
CHAIR: Okay.
I do not have any more questions. Maybe some of the Committee
members might have questions.
I should turn to our Auditor General and his staff. Did you have
any questions, anything that we should cover and did not cover?
MR. PADDON: No. I think between this hearing and the last
one it has been fairly comprehensive, so we have nothing that we would suggest.
CHAIR: Okay.
Seeing we have no more questions, I want to thank you for
coming.
Hopefully this investment can be resolved, because a lot of
people in my region are depending on this for employment, and in the Province
generally. There is a lot of money gone in, and people are going to keep burning
something, so let's hope there can be some sort of a resolution that will work
for everybody.
MR. K. PARSONS: I want to thank (inaudible) couple of
sessions to make the trip in to see us and we really appreciate it.
Thank you.
CHAIR: Thank you.
In that case, we stand adjourned.
Thank you.